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Home  >  Markets  >  Food & Beverage  >  Bakery

Bakery

Project Gallery
Maplehurst Bakeries, Brownsburg, IN > >

Project Gallery
General Mills, Joplin, MO > >

Stellar is an experienced partner in baking facility design, construction and process engineering, keeping pace with one of the food industry's fastest growing segments for new product development. Stellar has designed and constructed high volume bakery plants for some of the world's largest cookie, cake, bread, dough and other associated baked food products manufacturers. Each facility has many requirements that may include areas for storage of raw products, mixing, baking/ovens, freezing, material handling, automation, packaging, distribution and logistics.

As the bakery industry moves increasingly toward automation for increased production efficiencies and product quality, Stellar understands the resulting need for flexibility in food plant design. Reductions in downtimes for line changeovers and sanitation cycles have positive margin impacts in a highly competitive industry. Stellar's knowledge and experience in designing cost effective facilities are important to its clients in the industry. Stellar also has expertise in integrating the latest automation for mixing, cutting, baking, product movement, packaging and other processes essential to success in the baking industry. Finally, Stellar has specialized expertise in industrial refrigeration, which is a critical step in the production and distribution of quality food products. 

Capabilities & Services

Stellar can perform these services for bakery enterprises in a comprehensive, turnkey fashion--or contract for specific, finite assignments:

• Site evaluation, selection and acquisition
• Product studies and productivity analysis
• Feasibility studies, budget estimation and planning
• Master planning and programming
• Optimal layout (process flows)
• Lean manufacturing
• Codes - Building, USDA, FDA, EPA, OSHA
• Architecture, engineering and construction
• Process engineering and ergonomics
• Sustainable design
• Material handling, automation and packaging
• Food safety and sanitation
• Process Safety Management - online, on-site and virtual
• Supply Chain Management, logistics modeling
• Industrial refrigeration and energy management
• Industrial refrigeration parts and service
• Power and utilities, sanitation studies
• Building mechanical operations and maintenance